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- Originally known as “Florida Precision Aerospace”
- Precision machine shop for aerospace industry – NASA
- Manufactured various parts, gyroscopes for satellites & even the
Hubble Space Telescope
- Headquarters: Fort Lauderdale,
Florida USA
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- A continuous flow turbo machine capable of separating Liquid/Liquid,
Liquid/Solid, Liquid/Liquid/Solid Mixtures
- Rotor assembly creates a vortex with the heavier materials drawn to the
outside of the vortex and the lighter elements forming the core of the
vortex
- A specially designed manifold is utilized to collect the separated
streams
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5
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- No Pressure Drop – provides a pressure increase
- High “G” force
- Separation of 3 components simultaneously
- High flow, small footprint
- Treats a wide range of flows, even slugging flows
- High performance over a wide concentration range
- High performance over a wide flow range
- Low shear impeller – oils are not emulsified
- Non-clogging – open impeller
- Variable speeds to optimize separation
- Scaleable
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- The Voraxial
Separator models
- Model
Diameter Typical GPM
- Voraxial 1000 1”
1 - 5 Voraxial
2000 2” 15 - 60
- Voraxial 4000 4” 100 - 500
- Voraxial 8000 8” 1,000 - 3,500
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- Voraxial Model
- Impeller Speed
- Temperature
- Primary Fluid Specific Gravity
- Primary Fluid Viscosity
- Particle/Droplet Specific Gravity
- Particle/Droplet Diameter
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- Stand-Alone Unit
- Complete Solution to Achieve the Customer’s Specific Requirements
- or
- Pretreatment to Existing Separation Equipment for Bulk Oil and Solids
Removal
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- Voraxial Produced Water Skids
- First stage Voraxial for bulk oil and solids separation
- Typically removes 50% to 90% of the oil depending on the droplet size,
emulsions, etc.
- Second stage is the Coalescer
- Coalesces small droplets of <5microns to larger droplets for
improves separation – see previous graph
- Third stage is the second Voraxial to remove most of the remaining oil
- Typically outlet from second Voraxial is 20 to 30ppm oil or less
- Fourth stage polishing
- Solids filter followed by media to remove oil to <10ppm
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- Performance not affected by changes in flow over a range of 2 to 1
- Performance not affected by influent concentrations over a range of
approximately 17 to 1
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- Media in filter cartridges or supplied as bulk media
- Removes 1 to 1.5 kg of oil per kg of media
- Removes fine droplets and emulsified oil
- Top to bottom flow or from outside to inside
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- Chemical injection on outlet of coalescer can be used
- Usually cationic water clarifier
- Approximate equivalent annual cost to solid media
- $50 to $100k/yr chemical consumption
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- Flexible design to provide only what is needed for each application
- Polishing is not always needed
- Solids separation is not always needed
- Does not necessarily need to be a skid
- Components can be shipped individually
- Individual units can be used to replace CPI or other separators
- Used in front of IGF or Hydrocyclones to remove solids and bulk oil
- Eliminates surges and improves performance of existing equipment
- Polishing systems available
- Media installed in filters or supplied as bulk
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- Voraxial 2000 Skid
- Oil concentration varies from 0.5% to 2%
- Solids concentration - nominal
- Gas slugging up to 100% without any interference to separation
performance
- No effect on Separation Performance
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- Voraxial 1000 Separator
- Oil Skimmer located in pond to skim oil
- Voraxial connected to Skimmer.
- Oil is collected; water discharged back into pond
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- Produced Water - Offshore and Onshore
- Transocean Deckwater Drainage System
- 2-way and 3-Way Separation
- Tar Sands Applications
- Refinery Industry Pre and Post Treatment for API Separator.
- Pipeline De-Commissioning
- Pre-treatment to IGF, DGF, Hydrocyclone, etc…
- Bulk Separation, Including Liquid/Liquid, Liquid/Solid and
Liquid/Liquid/Solid
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- No Pressure Drop
- Produces a high “G” force
- Flexible
- Has high separation efficiency
- Has higher reliability, lower maintenance
- Has a lower energy consumption per flow rate
- Performance not affected by flow over wide range
- Performance not affected by concentration over a wide range
- Separates 4 components simultaneously
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